Precision-Molded Components for Regulated Medical Environments

Component integrity is non-negotiable in the medical industry. Whether it's for Class I patient-care devices or components used in surgical and diagnostic equipment, materials must comply with strict biocompatibility, sterilization, and regulatory standards. Devices and instruments must perform reliably even when used under constant exposure to chemicals, moisture, thermal cycling, and repeated sterilization

For over 90 years, Davies Molding, the premier plastic molding company, is the expert in delivering Class 1 medical-grade thermoset and thermoplastic components that meet FDA guidelines and device requirements. Our molded parts are trusted by OEMs, Tier 1 suppliers, and device manufacturers to deliver consistent performance in clinical and laboratory settings.

Why Choose Davies

High-Precision Manufacturing –Injection and compression molding for thermoset and thermoplastic components are engineered for high precision and repeatability.

Medical-Grade Materials – We carry polycarbonate, nylon, ABS, PEEK, PPSU, and phenolics designed for sterilization, chemical resistance, and biocompatibility.

Engineering Support – We collaborate with early involvement in design and prototyping to ensure compliance with ISO 13485 standards and FDA expectations.

Secondary Finishing & Integration Services – Our Insert molding, machining, finishing, branding, and color-matching are engineered to meet device-specific requirements.

90+ Years of Molding – Established in 1933, Davies Molding has consistently delivered high-quality molding solutions to the medical sector.

High-Volume Production – The facility is equipped to manage large projects and can handle production runs that exceed 100,000 units efficiently.

 

Medical Applications We Support

Diagnostic & Monitoring Equipment – We build control knobs and dials for ECG machines, blood analyzers, and vital sign monitors with precision torque and resistance to cleaning agents.

Surgical & Sterilizable Components – Our enclosures, housings, and handles are molded in PPSU, PEEK, and high-heat nylons to withstand autoclaving, gamma, or EtO sterilization.

Portable & Home Healthcare Devices – Lightweight housings and interfaces for insulin pumps, CPAP machines, and wearables are all designed for comfort and durability.

Laboratory Equipment & Automation – Covers, grommets, and structural parts are built for centrifuges, PCR analyzers, and automated pipetting systems requiring chemical resistance and dimensional accuracy.

Electrical Insulators & Barriers –Phenolic and melamine thermosets with high dielectric strength are engineered for power supplies, RF modules, and diagnostic electronics.

ISO 13485 Practices

State-of-the-art U.S. facility aligned with ISO 13485 practices for medical production

FDA-Compliant Material Options

Materials available for food-contact and food-adjacent applications.

Reliable Domestic Production

U.S.-based manufacturing supporting supply chain consistency and dependable lead times.

Full Documentation & Traceability

Supporting OEM qualification, compliance requirements, and audit readiness.

Your Trusted Partner in Medical Molding

Davies Molding understands the stakes in medical device performance. There’s little room for error in this critical field. That’s why our precise, durable, and high-quality components are built for safety, reliability, and regulatory compliance from diagnostics to direct patient interface. We can help move your design from prototype to production with confidence, ensuring that the design’s functionality is paired with the right materials and meets regulatory requirements. Let’s talk about precision-molded, FDA-compliant medical parts. Contact us today to explore how Davies can support your medical molding projects.