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Custom Molding and Contract Molding Expertise: Unlock Your Vision

We are leaders in custom molding, specializing in the molding of thermoset and thermoplastic parts.

Davies Molding is a women-owned leader in custom plastic molding with backing by a multi-billion-dollar organization. We specialize in scalable thermoset and thermoplastic custom molding solutions. For over 90 years, we have maintained a commitment to excellence, regardless of project size or requirements. 

Throughout our storied history, we have produced parts for some of the world's leading companies. serving industry sectors from aerospace to infrastructure. We can provide a custom knob or a high-performance part for an electrical grid. We have the skills and experience to deliver what you need. 

We have many materials and processes in-house. This helps us make precision-molded parts quickly and at a low cost.

Thermoset Molding Part

Thermoset Molding

compression molding diagram

Compression Molding

injection molding diagram

Injection Molding

Thermoplastic Parts

Thermoplastic

We also work with a wide range of molding materials from phenolic and BMC to epoxy and nylon. 

Davies operates with strict control measures to ensure quality, reliability, and durability in every part we produce. We've proudly served companies of all sizes across industries including utilities, infrastructure, automotive, electronics, aerospace, and medical.

Let Davies' expertise in custom plastic molding deliver the quality and cost-effective solution your next project demands.

Contact Davies today and discover the benefits of partnering with the industry leader in custom plastic molding.

From Concept to Production—Your Turnkey Partner in Custom Plastics, Composites and Plastic/Metal Assemblies

Our engineered solutions bring together every stage of the product lifecycle; concept through fulfillment, all under one trusted partner. Our services help you move quickly and wisely from idea to market. This applies whether you have your in the concept stage or your are ready to mold products.

Design

Our engineering team uses scanning, reverse engineering, advanced 3D CAD and DFM expertise to develop designs that balance function, aesthetics, and manufacturability.

Concept

Every successful product begins with a strong idea. Through early collaboration and application expertise, we help shape that idea into a clear, actionable path forward.

Finishing and Assembly

Add value and differentiation through custom color matching, pad printing, laser engraving, chrome plating, assembly, testing, kitting, and more.

Custom Molding process diagram

Prototyping

We bridge the gap between design and production with rapid prototyping, allowing you to test, refine, and move forward with confidence.

Tooling

Precision-built molds, dies and other tooling are crafted in-house with expert CNC machining and deep hands-on experience in thermoset and thermoplastic applications.

Manufacturing

Whether low- or high-volume, our manufacturing capabilities cover injection, compression, and transfer molding, CNC machining and other complimentary processes.

Prep and Pack

From packaging to branding and delivery, we provide flexible solutions, either managing the full process or preparing components for your internal use.

Turnkey Systems: End-to-End Support—from Idea to In-House Manufacturing

At Davies Molding, we deliver more than just parts, we provide a complete, end-to-end molding solution. From initial concept and design support to development, tool acquisition, and full-scale molding services, our team is equipped to manage every stage of your project. Whether you're bringing a new product to market or refining an existing design, we work closely with you to ensure seamless integration, optimal performance, and cost-efficiency. Our turnkey approach streamlines the production process, reduces lead times, and ensures consistent quality from prototype to final part.

Custom Molding Design and Engineering Icon
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Design & Engineering Material Selection

Custom Molding Prototyping
2

Prototyping

Custom Molding Tooling Icon
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Tooling & Mold Construction

Molding Machine Specification Icon
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Machine Specification & Process Development

Custom Molding Testing Icon
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Testing & Validation

Custom molding Training
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Training & Process Setup

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Download our Custom Molding Brochure

Why Choose Davies Molding for Custom Molding?

Thermoset & Thermoplastic Molding

We are the top choice for projects of all sizes. We have expertise in thermoset and thermoplastic molding. Our facilities are state-of-the-art and we are committed to quality.

Custom Molding

Davies excels in custom molding, delivering tailored solutions for various industries with a focus on quality, innovation, and meeting specific customer requirements.

Financial Strength

We are backed by a billion-dollar company ensuring enhanced capabilities, capacity and longevity. This backing provides you with the assurance of financial stability, increased resources, and access to cutting-edge technology.

90 Years of Expertise

Since 1933, we have been a leading provider of high-quality molding solutions. We have spent nearly a century innovating while serving a wide variety of industries with standard and custom products.

Women Owned

As a Women Owned Business, we offer companies the advantage of supporting diversity and inclusion while partnering with a trusted, experienced provider of top-quality molding.

Industry Leaders Trust Davies: Serving Fortune 500 Companies Across a Wide Range of Industries for Over 90 Years!

  • Aerospace

  • Agricultural

  • BioTechnology

  • Climate Control

  • Construction

  • Defense

  • Electronics

  • Food Equipment

  • Government

  • Medical

  • Music Industry

  • Petroleum

  • Power Equipment

  • Transportation

  • Utilities

    Choose From a Wide Range of Molding Materials

    Unleashing Possibilities with Davies Custom Molding

    We offer a wide range of the finest materials in the industry for both injection and compression molded parts. The key highlights of the materials we use to make parts:

    Thermosetting Materials: With a wide array of thermosetting options, we can create parts that exhibit excellent dimensional stability, heat resistance, and electrical insulation properties. Our thermosetting materials include phenolics, melamines, epoxies, and more.

    Thermoplastics: Davies Molding leverages a variety of thermoplastic materials to cater to different project requirements. Our thermoplastic options include ABS, polycarbonate, polypropylene, nylon, and other high-performance polymers.

    Versatility: We offer a large selection of materials for both Thermoset and Thermoplastic projects. 

    Custom: We understand the importance of tailored solutions and can customize materials for color, texture, flexibility, or rigidity, providing endless possibilities for customization.

    Quality Assurance: All materials used in our manufacturing processes undergo rigorous testing and inspection. This ensures that the material meets our stringent quality standards and regulatory compliance.

     

      Transform Ideas. Custom Molding Success!

      Request Project Evaluation
      Discover the benefits of partnering with the industry leader in custom injection and compression molding

      Innovation in Custom Thermoset and Thermoplastic Molding Solutions

      Davies specializes in delivering unparalleled expertise and innovation in custom thermoplastic and thermoset molding solutions. When you choose to partner with us, you gain access to a range of benefits tailored specifically to your needs:

      Unrivaled Expertise

      Precision Custom Molding Logo

      We have extensive knowledge and expertise in thermoset and thermoplastic molding, guaranteeing top-quality results for your unique projects. View our custom molding portfolio.

      Comprehensive Support

      CAD Drawing

      We provide expert support from the start of the project through completion, including every step of the way.

      Precision and Quality

      Precision Custom Molding

      We prioritize precision and quality in every project. Leveraging cutting-edge technology and techniques, we deliver flawlessly molded parts that meet the most stringent molding industry standards.

      Extensive Material Options

      Plastic Molding Materials

      We offer various options for your custom plastic molding project. Whether you require thermoset material or thermoplastics, we can meet your specific needs.

      Tailored Solutions

      Custom Molding Solutions

      We collaborate with you to develop a personalized solution that aligns with your vision. This ensures that the solution functions effectively, has a long lifespan, and has an appealing appearance.

      Swift Turnaround

      Fast Custom Molding

      Time is of the essence, and we prioritize efficiency without compromising quality. Our streamlined processes and efficient production capabilities allow for fast turnaround times without sacrificing excellence.

      Transform Ideas. Mold Success!

      Request Project Evaluation
      Discover the benefits of partnering with the industry leader in custom molding

      Manufacturing Excellence: Davies Molding's Expansive Facilities and Limitless Capabilities

      Davies boasts an impressive facilities spanning a total of 100,000 square feet with machines ranging from 35 to 500 tons. We are setup to accommodate a wide range of thermoset and thermoplastic manufacturing projects. Our expertise provides you outstanding results even for the most intricate custom molding projects. Whether a project requires injection, compression, and transfer molding, we achieve outstanding results.

      Our state-of-the-art facility is equipped with cutting-edge machinery, advanced technology, and a highly skilled workforce to support a wide range of custom projects. Plus, every project will be completed with the highest standards of quality and precision. with comprehensive support from design and prototyping to production and assembly.

      Trust Davies to make your vision a reality, with the skills and resources to meet your needs.

      Custom Thermoset Molding
      Custom Molding Solutions Tailored to Your Needs

      Explore Davies Molding's Secondary Options for Perfectly Crafted Solutions

      • 3D CAD Imaging

      • Assembly

      • Bagging

      • Branding

      • Buff and Polish

      • Chrome Plating

      • Custom Color Matching

      • Decorative Inlays

      • Decorative Pointers

      • Drilling

      • Hot Stamping

      • Kitting

      • Lapping

      • Laser Engraving

      • Machining

      • Packaging

      • Pad Printing

      • Paint Coatings

      • Paint Fill

      • Reaming

      • Sand Blasting

      • Silk Screen

      • Tapping

      • Turning

      • Ultrasonic Welding

      • Vacuum Metalizing

        Davies Earns Top Certifications, Reinforcing Its Commitment as a Responsible Manufacturer
        SGS ISO 9001:2015 System Certification
        RoHS and Reach Certificate of Compliance
        Waste Reduction Certificate
        Women Owned Business Enterprise Certification
        Questions and Answers about Custom Molding
        1What is custom molding, and can it meet specific project needs?
        Custom molding is a specialized manufacturing process focused on creating molded plastic parts and components tailored to specific requirements. Custom molding is common for industries including automotive, electronics, infrastructure and medical.
        2What are the key stages in the custom molding process?
        The custom molding process typically involves developing the concept, designing the part, prototyping, building the tooling, and finally production of the part. These stages should be a collaborative effort with the molding company's engineering, design, and production teams to ensure the vision meets the solution.
        3Can custom-molded parts be produced in large volumes?
        Custom molding can be completed at high volumes, depending upon the molding company chosen. It is important to find a molding company that has the presses necessary to support the volume you need in the time frame needed. While a small shop may have the correct press, that press may be shared with products from multiple companies, thereby limiting production of the part. Also, with volume can come quality concerns. Be sure the shop has precise tooling, automated procedures, and rigorous quality control measures to ensure consistency.
        4How is quality assured during the custom molding process?
        Ensuring that each custom part is of the highest quality involves rigorous and continuous inspections, precise measurements, and comprehensive testing at different production stages. Choosing a company that is meticulous during all phases ensures that the final molded components meet the highest quality standards, even when a large number of parts are being created.
        5What materials can be used in custom molding?
        When you're custom molding a part, picking the right material is one of the most important steps. There are a wide variety of options to choose from, including thermoplastics, thermosets, and elastomers. The best choice depends on how the part will be used, how tough it needs to be, and the environment it will be in. You can check out a full list of material options on our Plastic Materials page.
        6What industries commonly custom mold parts?
        Custom molding is common in the automotive industry, for medical devices, consumer electronics, aerospace, and industrial equipment. These industries often require parts with unique shapes, materials, or performance standards so components need to be specifically designed and molded to meet the exact needs of the product.
        Request a Custom Molding Project Evaluation: Unleash Your Vision Today!